1. Check Bag Quality: Verify the quality of the bags themselves. Ensure they are made from strong materials suitable for your application. Consider using bags with tear stoppers—small slits built into the bags during manufacture—to reinforce weak points.
2. Adjust Machine Settings: Optimize the machine settings for speed and tension. Excessive speed or tension during the loading process can cause bags to tear. Adjusting these settings can help minimize stress on the bags.
3. Inspect Equipment Regularly: Regularly inspect the wicketing machine and related equipment for wear and tear. Worn parts or misalignment can contribute to bag tearing. Keeping equipment in good condition ensures smooth operation.
4. Consider Bag Design: Evaluate if the current bag design meets your needs. Sometimes, improving the plastic strength or thickness, or modifying the bag design slightly, can enhance durability and prevent splitting.
5. Expert Assistance: Our team of bread bag specialists is available to help you resolve any issues with bag splitting. We can provide advice on optimising bag materials, machine settings, and loading techniques to ensure reliable performance.

By implementing these strategies, including the use of tear stoppers and adjusting machine settings, you can significantly reduce the risk of wicketed bread bags splitting open during loading.